I've not heard of Cad [Cheshire and District] Scoobies before but they're a well organised club of Subaru enthusiasts that had one of the largest and best presented stands at the Tatton Hall Classics show. Ok so they're not exactly classics - those hawkeyes are a long way off - but they still seemed to be drawing a big crowd. Find out all about Cad Scoobies on their info page here - http://cadscoobies.com/about.html.
http://cadscoobies.com/
For the full story on Tatton Hall Classic Car show 2012 and over 120 pics go here: Tatton Hall Park Classic Car Show 2012 [on my other blog: http://retrorunabouts.blogspot.co.uk/]
Showing posts with label MODDING. Show all posts
Showing posts with label MODDING. Show all posts
Tuesday, 5 June 2012
Monday, 27 December 2010
Lowering the Roof Height

The Impreza has sashless-doors, which of course means that there is no frame around the window glass and that means no alterations need to be made to the doors at all. When the roof height drops, the windows will still rise up and fill the gap perfectly, with the lower part of the glass permanently sitting in the door. In theory the four windows would each fit flush even if the roof wasn't perfectly straight. Chopping the height out of 4 normal doors separately, then matching them to the roof would be a difficult task and this makes it a super-expensive job for most motors. Examining the Scoob though, it looks like all you'd need to cut are the 6 roof pillars and this makes it a much easier job, one you could do at home in fact with enough time and ingenuity.

THEORY:
Roof-Chop:
Wind the windows fully down. Remove the front and rear windscreen, along with both wing-mirror chassis, the roof-lining, a-pillar covers, parcel shelf and unbolt the front seat-belt holsters off the b-pillars.
Sand the a and c-pillars down to the bare metal.
Mark along the base of each roof pillar and cut straight through into the cabin, without deforming the metal. You could probably do it with a small grinder, but an oxy/acetylene 'plasma-cutter' would be ideal to cut a neat curve.
Lift the roof off the car. Mark around the neck of each pillar at a suitable height for the roof to be lowered by [probably about 3 ins.] and cut them again, then file down the remaining pillar ends, as well as the cut-edges on the car body, to as flat an edge as possible.
Lower the roof back onto the car, marry the pillars to their bases and weld completely around where they meet. Grind the welds down and rub them flush to the body with emery cloth. Build up around the visible joins with metal-filler and P38-filler and sand them in a smooth line between the body and pillars. Re-paint the a and c-pillars. Shorten the plastic pillar-covers to fit and replace the roof-lining etc.
Roll-Cage:
** The rigidity of the roof is probably compromised quite a bit by this process so its essential to fit a roll-cage really to stiffen things up, but primarily for safety. If this isn't a major concern you could get away with just bolting or welding in a steel-tube down the inside of the b-pillar from floor to roof.
Windscreens:
With the roof sorted, the real challenge is to make the windscreens the right length to fit. Normal Scooby windscreens are about £200+ so a tailor made narrow one probably isn't cheap, but I've found TW Windscreens in Southampton who will make one. On the other hand, I've seen cut windscreens lying around at work done using a great grinding-disc that only damages about half a cm around the line of the cut. We reckon you could cut the bottom away from the windscreen and seal the fractured edge with epoxy-resin. Then, when the windscreen is sealed in place, make a plastic or rubber sill to overlap the bottom edge [which seems to be the case on the C.S Hiro car anyway] and a smaller one for the rear.
Seatbelts:
Belts are a major safety thing, so if you've made the mounting-holes on the b-pillars too low then its worth scrapping the lap-belts and installing racing harnesses, which the standard STi and post MY96 seats will take. Otherwise you'll need to drill a new hole further up the b-pillar if possible and thread it with a fairly large tap, but the bolt might need shortening as the gap behind gets narrower at the top.
Saturday, 6 March 2010
Rear-Wheel Drive Conversion
This would be another ultimate modification. I know it may seem silly to rob the Scoob of its famous 4WD, but it would make for one unique Impreza and is an essential requirement if you want to build a serious drift car. The basics to do it are already there - power already goes to the rear and it has a limited-slip diff. - so I guess the only job would be to cut off the front wheels in a way that didn't mess up the centre-differential, or even replacing the centre diff. altogether.
I'll be looking into this soon.
I'll be looking into this soon.
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